Whether you're refilling an old bean bag chair or creating your own from scratch, the type of bean bag filler you choose makes a big difference in comfort, durability, and performance. At Foamerica, we specialize in high-quality EPS bead bean bag filler, trusted by homeowners, crafters, and businesses across the U.S.
In this guide, we’ll walk you through everything you need to know from the materials used to the best filler types, how much you need, and how to refill your bean bag without making a mess. Let’s help you make the right choice for long-lasting comfort.
What Is Bean Bag Filler Made Of?
Modern bean bag filling is made from lightweight, flexible materials designed for softness, durability, and support. The most common material and what we offer at Foamerica is expanded polystyrene beads (EPS beads).
Why EPS Beads?
- Clean & Non-toxic: Safe for kids and indoor use
- Lightweight: Easy to move around and reshape
- Shock-Absorbing: Maintains shape while offering comfort
- Durable: Holds up longer without flattening
- Hypoallergenic: Great for sensitive users and families
At Foamerica, our high-grade EPS beads are designed for consistent quality, ensuring your bean bag remains plush and supportive longer than typical fillers.
Different Types of Bean Bag Fillers
EPS Beads – The Most Popular & Lightweight Option
Our EPS microbeads are the top choice for high-end bean bags. They’re round, resilient, and made to bounce back keeping your bean bag looking and feeling new, even after extended use.
Foam Shredded Fillers (Optional Use)
Some bean bags use shredded memory foam or polyurethane foam. While soft and moldable, foam can compress over time and lose its shape faster than beads. EPS beads tend to retain shape better, offer firmer support, and are easier to refill.
Recycled or Eco-Friendly Fillers
Looking for a sustainable option? Some fillers are made from recycled polystyrene or plant-based materials. While Foamerica primarily focuses on premium EPS for quality assurance, we’re exploring more eco-conscious solutions without compromising performance.
How Much Bean Bag Filler Do You Need?
Use this quick guide to estimate how much filler to order:
| Bean Bag Size | Recommended Filler Volume |
|---|---|
| Small (Kids) | 100–150 liters |
| Medium | 200–300 liters |
| Large | 400–600 liters |
| XL / Giant | 600+ liters |
Need to refill an old bean bag chair? We recommend measuring how much volume has been lost and topping up with fresh filler for best results.
How to Refill a Bean Bag Without Making a Mess
Here’s how to refill your bean bag quickly and cleanly:
- Clear a clean, static-free workspace
- Unzip your bean bag chair
- Use a funnel (or cut a 2-liter bottle to create one)
- Slowly pour the EPS beads into the opening
- Shake gently to distribute the filler evenly
- Zip up and test for comfort
Pro tip: Use a second person to help hold the bag open. And refill over a bathtub or enclosed space to minimize spills.
Why High-Quality EPS Beads Last Longer
Not all bean bag fillers are created equal. Foamerica’s high-density EPS beads offer superior:
- Shape retention: Keeps your bean bag firm and fluffy
- Weight distribution: Reduces sagging and improves support
- Shock absorption: Perfect for active households and kids’ rooms
- Hypoallergenic material: Safe, odor-free, and non-toxic
Resilience: Doesn’t flatten like cheaper alternatives
Why Choose Foamerica’s Bean Bag Filler?
Foamerica has been a trusted supplier of foam products and specialty fillers for over a decade serving industries from furniture manufacturing to protective packaging.
Here's why our customers choose us:
- Consistent Bead Quality: Engineered for size and density
- Fast Shipping Nationwide
- Large Volume Options Available
- Clean, Professional Manufacturing Standards
- Trusted by Thousands of Customers
With Foamerica, you get premium-quality bean bag filler, backed by experience and unmatched product consistency.
Buy High-Quality Bean Bag Filler from Foamerica
Ready to upgrade your comfort?
Explore our full range of bean bag filler options available in multiple volumes, shipped fast, and backed by trusted customer support.
At Foamerica, we’re more than just a bean bag filler supplier.
We provide industrial-grade foam, packaging materials, and custom solutions for manufacturers, furniture designers, and DIY enthusiasts alike. Our bean bag filler meets the same standards of quality we uphold in protective gear, foam inserts, and specialty foam applications.
