Pelican Pluck Foam, Replacement Foam, & Custom Inserts
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Pelican Pluck Foam, Replacement Foam, & Custom Inserts

Find replacement foam, pluck foam inserts, and custom-cut foam for every Pelican case model. Whether you need a fresh pick-n-pluck set for a Pelican 1510, a solid base pad for a 1650, or a precision-cut custom insert for specialized equipment, Foamerica stocks foam for Pelican Protector, Air, Storm, and Hardigg cases, all in stock and ready to ship.

Pelican Foam Types: Pluck Foam vs Solid Foam vs Custom-Cut Foam

Pelican cases can be configured with three types of foam protection. The right choice depends on what you are protecting and how much customization you need.

Pluck Foam Solid Foam Custom-Cut Foam
What It Is Pre-scored grid foam you pull apart by hand Flat foam pads and convoluted (egg-crate) lid foam CNC-cut or waterjet-cut foam shaped to your exact equipment
Tools Required None. Pull cubes out with your fingers None. Drop-in fit None. Arrives ready to use
Customization Level Moderate. Grid pattern limits precision slightly None. Provides flat cushioning only Maximum. Precise contours for each item
Best For Most users. Cameras, handguns, electronics, tools, drones Base pads, lid liners, and layering under pluck foam High-value equipment, recurring use, professional applications
Turnaround Ships same day from stock Ships same day from stock Requires lead time for design and cutting
Price Included with most cases or available as replacement Available individually Custom quote based on complexity

 

99 products

Shop by Foam Type

1. Pluck Foam (Pick-N-Pluck)

The most popular foam option for Pelican cases. Pluck foam comes with a pre-scored grid that you pull apart by hand to create custom-shaped cavities for your gear. No tools needed. Available for every major Pelican case size.

2. Replacement Foam Sets

Complete multi-piece foam sets cut to the exact interior dimensions of each Pelican case model. Each set typically includes a pluck foam layer, solid base pad, and convoluted lid foam. Drop-in fit with no trimming required.

3. Custom-Cut Foam Inserts

Precision CNC-cut foam designed to the exact contours of your equipment. Ideal for military, medical, broadcast, and professional applications where a repeatable, secure layout is needed. Contact us for a custom quote.

4. Anti-Static Foam

ESD-safe foam inserts for protecting sensitive electronics, circuit boards, hard drives, and lab instruments that require dissipative handling. Our anti-static pluck foam carries a surface resistivity in the 10⁹–10¹¹ Ω/sq range, the standard "static-dissipative" classification, and is available in pre-cut sets for most Pelican Protector and Air case sizes, or cut-to-order for custom layouts. If you're shipping anything with exposed semiconductors, opt for anti-static.

Find Foam by Pelican Case Model

Select your case model to find the exact foam replacement:

Don't see your case model listed? Browse the full collection above or contact us, we stock foam for nearly every Pelican case ever made, including Storm, Air, and Hardigg models.


Why Buy Pelican Foam from Foamerica?

1. Exact-Fit Foam: Every replacement foam set is cut to the precise interior dimensions of its specific Pelican case model, with pluck, base, and lid layers included where the original case shipped with them.

2. Same-Day Shipping: Orders placed before 2 PM PT ship the same business day from our California or Arizona warehouses, so your case rebuild is back in service in days, not weeks.

3. Free Shipping Over $150: All US ground orders over $150 ship free. For large-quantity or international orders, contact us for a custom freight quote.

4. Custom Foam Available: When pluck foam doesn't fit your gear, our CNC-cut and waterjet custom foam service builds an insert to your equipment's exact contours, for any Pelican Protector, Air, Storm, Vault, or Hardigg case.

5. All Major Case Lines Covered: We stock foam for every current Pelican line, Protector, Air, Storm, Vault, Hardigg, plus discontinued and legacy models. If your model isn't listed, contact us; chances are we still have it.

Frequently Asked Question About Pelican Foam Inserts

What type of foam comes with a Pelican case?

Most Pelican Protector and Air cases ship with a three-piece foam set: a pick-n-pluck (pluck) foam layer, a solid base pad, and a convoluted egg-crate lid insert. Some Vault and economy models may ship with different configurations or no foam. Check the product listing for your case model to confirm.

How do I know which replacement foam fits my Pelican case?

Each foam set is made for a specific Pelican case model number. Use the "Find Foam by Case Model" section above to locate the correct replacement. If your model is not listed, contact us and we will help you find the right fit.

What is pluck foam and how does it work?

Pluck foam, also called pick-n-pluck foam, is pre-scored into a grid of small cubes. You pull out the cubes by hand to create custom-shaped cavities that match your equipment. No cutting tools are needed. It takes about 10 minutes to set up.

Can I get custom foam cut for my Pelican case?

Yes. Foamerica offers CNC-cut custom foam inserts for any Pelican case model. Send us your case model and a list of the equipment you need to protect, and we will design and cut a precision foam layout. This is ideal for military, medical, broadcast, and professional applications.

Do you sell anti-static foam for Pelican cases?

Yes. We carry anti-static pick-n-pluck foam for Pelican cases. Anti-static foam is essential for protecting sensitive electronics, circuit boards, hard drives, and other ESD-sensitive equipment.

How much does replacement foam for a Pelican case cost?

Replacement foam sets vary by case size. Smaller cases like the Pelican 1120 start at around $15-20, while larger cases like the Pelican 1650 range from $100-150 for a complete set. Browse the products above for exact pricing on your model.

Are pluck foam and custom-cut foam different products?

Yes. Pluck foam is the pre-scored grid you pull apart by hand, fast, flexible, and shipped from stock. Custom-cut foam is CNC- or waterjet-cut to the exact contours of your specific equipment, more precise, designed for repeated use, but requires lead time. If you're protecting one or two specific items long-term, custom-cut is the better choice. For mixed gear or one-off use, pluck foam is faster and more flexible. Browse our custom foam cases collection for pre-designed custom inserts ready to ship.

Can I get custom foam for a Pelican case I already own?

Yes. You don't need to buy a new case. Send us your case model number and a list of equipment you want to protect, and we'll design and cut foam that fits your existing case. We work with every Pelican line, Protector, Air, Storm, Vault, and Hardigg, including older and discontinued models.