Pelican 1510 Carry On Cases

Collection: Pelican 1510 Carry On Cases

The Pelican 1510 Protector is the largest TSA approved carry-on hard case available, measuring 22" x 13.81" x 9" externally with 19.75" x 11" x 7.6" of protected interior space. Since 1976, photographers, videographers, law enforcement, medical professionals, and traveling technicians have relied on this case to protect gear worth thousands of dollars during air travel and field use.

At Foamerica, we offer every 1510 configuration available: traditional Pick N Pluck foam for custom layouts, empty cases for maximum flexibility, TrekPak divider systems for modular organization, specialty colors including Desert Tan and OD Green, and custom foam cutting services in our California facility. Whether you need basic protection or precision fitted compartments, we help you build the perfect 1510 setup.

  • Free Ground Shipping on Orders Over $150

  • Pelican Lifetime Warranty on All Cases

  • Expert Foam Cutting Available in Our California Shop

  • Showroom Pickup Available in Los Angeles Area

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6 products

Which Pelican Configuration Is Right For You?

Model 1510 Protector 1535 Air 510M Mobility
TSA Carry-On Yes Yes No (larger)
Weight Empty 13.6 lbs 7.8 lbs 15.2 lbs
Interior Space 19.75" x 11" x 7.6" 19.8" x 11.0" x 7.4" 20.0" x 11.5" x 9.0"
Best For Maximum protection Weight conscious travel Extended trips

How to Choose Your 1510 Configuration?


  • Pick N Pluck Foam:

    Best for users who want to create custom compartments by removing foam cubes. Ideal for cameras, tools, or irregularly shaped equipment.

  • No Foam:

    Maximum interior space and weight savings. Perfect for users planning custom foam inserts, TrekPak systems, or flexible packing.

  • TrekPak System:

    Modular dividers that adjust without tools. Excellent for changing gear requirements or shared case usage.

  • Anti Static Foam:

    Essential for electronics, computers, and sensitive instrumentation that could be damaged by static discharge.

FAQs About Pelican 1510 Protector Carry On Case


What fits inside a Pelican 1510 case?

Interior dimensions of 19.75" x 11" x 7.6" accommodate DSLR cameras with multiple lenses, 17" laptops, DJI drone setups, professional audio equipment, hand tools, medical devices, or electronics. The 1,692 cubic inches provides enough space for a week-long work trip or substantial gear collection.

Is the Pelican 1510 approved for airline carry-on?

Yes, the 1510 meets TSA and most international airline carry-on size requirements at 22" x 13.81" x 9". However, weight limits vary by airline (typically 15-22 lbs), so check your specific carrier. The case weighs 13.6 lbs empty, leaving 6-8 lbs for contents on most airlines.

What's the difference between foam and TrekPak systems?

Pick N Pluck foam uses removable cubes you pull out to create custom shapes, perfect for irregularly sized gear. TrekPak uses adjustable divider panels that slide and lock into position, ideal for rectangular items that change frequently. TrekPak is faster to reconfigure but costs $50-80 more.

Can Foamerica create custom foam inserts?

Yes, our California facility offers water jet cutting for precise custom foam layouts. Send us your gear list and we'll design compartments that fit perfectly. Custom foam cutting adds 5-7 business days and costs $75-150 depending on complexity.